Realtime Optimization of MPC Setpoints using Time-Varying Extremum Seeking Control for Vapor Compression Machines

Recently, model predictive control (MPC) has received increased attention in the HVAC community, largely due to its ability to systematically manage constraints while optimally regulating signals of interest to setpoints. For example, in a common formulation of an MPC control problem for variable compressor speed vapor compression machines, the setpoints often include the zone temperature and the evaporator superheat temperature. However, the energy consumption of vapor compression systems has been shown to be sensitive to these setpoints. Further, while superheat temperature is often preferred because it can be easily correlated to heat exchanger efficiency (and therefore cycle efficiency), direct measurement of superheat is not always available. Therefore, identifying alternate signals in the control of vapor compression machines that correlate to efficiency is desired. In this paper, we consider a model-free extremum seeking algorithm that adjusts setpoints provided to a model predictive controller. While perturbation-based extremum seeking methods have been known for some time, they suffer from slow convergence rates–a problem emphasized in application by the long time constants associated with thermal systems. Our method uses a new algorithm (time-varying extremum seeking), which has dramatically faster and more reliable convergence properties. In particular, we regulate the compressor discharge temperature using an MPC controller with setpoints selected from a model-free time-varying extremum seeking algorithm. We show that the relationship between compressor discharge temperature and power consumption is convex (a requirement for this class of realtime optimization), and use time-varying extremum seeking to drive these setpoints to values that minimize power. The results are compared to the traditional perturbation-based extremum seeking approach. Further, because the required cooling capacity (and therefore compressor speed) is a function of measured and unmeasured disturbances, the optimal compressor discharge temperature setpoint must vary according to these conditions. We show that the energy optimal discharge temperature is tracked with the time-varying extremum seeking algorithm in the presence of disturbances. International Refrigeration and Air Conditioning Conference at Purdue, 2014 This work may not be copied or reproduced in whole or in part for any commercial purpose. Permission to copy in whole or in part without payment of fee is granted for nonprofit educational and research purposes provided that all such whole or partial copies include the following: a notice that such copying is by permission of Mitsubishi Electric Research Laboratories, Inc.; an acknowledgment of the authors and individual contributions to the work; and all applicable portions of the copyright notice. Copying, reproduction, or republishing for any other purpose shall require a license with payment of fee to Mitsubishi Electric Research Laboratories, Inc. All rights reserved. Copyright c © Mitsubishi Electric Research Laboratories, Inc., 2014 201 Broadway, Cambridge, Massachusetts 02139